Homogenizer use and maintenance

Working principle The homogenizer consists of a homogenizing system, a transmission system, a lubrication cooling system and a rack. During operation, through the reciprocating motion of the plunger, the one-way valve core and the valve seat of the pump body are opened and closed, and a high-pressure liquid flow is formed inside the high-pressure liquid flow, and the high-pressure liquid flow is subjected to high-speed impact and squeeze when passing through a small gap of the homogenizing valve. Research, shearing, cavity and turbulence and other combined forces to achieve homogeneous emulsification and crushing effect.
Structural features
1. The exterior is made of stainless steel brushed pattern board, which has reached the GMP certification standard of the pharmaceutical industry and is beautiful and generous.
2. The pressure control adopts two-stage mechanical pressure regulation, which is convenient to adjust, safe and reliable;
3. The transmission system is divided into two types: discrete and horizontal. The transmission system is divided into a first belt type transmission and a second stage with a special reduction gear transmission, which are respectively in the form of three plungers and multiple plungers.
Power lubrication devices can be divided into pressure oil pump lubrication systems and self-splash lubrication. The crankshaft of the power system is precision machined with wear-resistant ball alloy cast iron material. At the same time, the international advanced laser surface quenching process is adopted on the surface of the crankshaft journal. The surface hardness is HRC55-60, and the mesh pattern is formed, which greatly improves and maintains good. The lubrication state thus extends the service life several times.
4. The pump body is forged from high-quality stainless steel and adopts straight-through three-way structure, which can effectively prevent internal stress and avoid cracking.
5. Homogeneous valve and plunger seal to meet the needs of users, through the design improvement of the homogenization valve, can greatly improve the homogenization efficiency, and can make the homogenized product more stable.
Special ceramic material homogenizing valve: It is made of several kinds of ceramics. It is suitable for use in products with high hardness and can also be made of stellite or tungsten carbide.
W type stellite alloy homogenizing valve: increasing the homogenizing valve liquid rotating space can produce high efficiency and homogenization efficiency and reduce energy consumption. Widely used in the processing of emulsified dispersion and suspended solids, this W-type valve is used in the product as a secondary valve.
Wavy special stellite alloy valve combination: According to the required flow design, the wave type is made of stellite alloy valve combination, which is adjusted by the movable valve cone and the fixed valve seat to equalize the gap, so that A radial throttling occurs between the liquids and a uniform fluid distribution is obtained. The material to be processed is sufficiently homogenized and emulsified.
Special material plunger: It adopts corrosion-resistant and wear-resistant surface welded stellite plunger and surface-sprayed ceramic plunger, and the surface reaches the mirror finish, which improves the service life of the sealing assembly and the sealing ring.

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