Four-level maintenance rules for poultry slaughtering equipment

According to the different objects of slaughter, it is divided into poultry slaughtering equipment, cattle and sheep slaughtering equipment, and pig slaughtering equipment. Each slaughtering equipment is also divided into single or single-process slaughtering equipment according to different processes. The following is the maintenance sequence of poultry slaughtering equipment. I believe the following introduction will bring you more help!

1 Level 1 maintenance (weekly) Regular inspections, supplemented by an indirect preventive maintenance form for maintenance maintenance. According to the working state of the equipment and the working environment, it is about once a week. The main work contents are: inspecting, cleaning, adjusting the parts of the automatic line transmission mechanism and conveyor belt; checking the oil pump, clearing the oil passage, checking the oil quality and oil volume of the fuel tank; removing the burrs of each movable surface; checking and adjusting the indicating instruments and safety Protective devices; to identify hidden dangers and abnormalities, to be excluded, and to eliminate leakage. After the first-level maintenance, the equipment is required to be clean and bright; the oil passage is smooth, the oil window is clear and bright; the operation is flexible and the operation is normal; the electrical safety protection and indicating instruments are complete and reliable. Maintenance personnel should record the main contents of maintenance, hidden dangers, abnormalities, test run results, production parts accuracy, running performance, etc., and existing problems during maintenance. The first-level maintenance is mainly operated by the operators, and the professional maintenance personnel (machine repair fitters, refrigeration repair workers, electricians) cooperate and guide.

2Secondary maintenance (monthly) is the maintenance form that maintains the technical condition of the equipment, the workload of secondary maintenance is part of the repair and minor repair work, and part of the repair is completed, mainly for equipment vulnerability. Repair or replace worn and damaged parts. The secondary maintenance should complete all the work of the first-level maintenance, and also require all the lubrication parts to be cleaned. Check the lubricating oil quality in combination with the oil change period to clean and change the oil. Check the dynamic technical status and main accuracy of the equipment (noise, vibration, temperature rise, oil pressure, corrugation, surface roughness, etc.), adjust the installation level, replace or repair parts, scrape the worn moving guide surface, and repair the adjustment accuracy. Deterioration parts, calibration machine installed instruments, repair safety devices, cleaning or replacing motor bearings, measuring insulation resistance, etc. After the secondary maintenance, the accuracy and performance are required to meet the process requirements, and there is no oil leakage, air leakage or leakage, and the sound, vibration, pressure, temperature rise, etc. meet the standards. Before and after the secondary maintenance, the equipment should be measured for dynamic and static technical conditions, and the maintenance records should be carefully prepared. The secondary maintenance is mainly based on professional maintenance personnel (machine repair fitters, refrigeration repair workers, electricians), and the operators participate.

3 Level 3 maintenance (equipment overhaul twice a year) In order to standardize the three-level maintenance of the equipment, it should be utilized during the August and Spring Festivals according to the wear and tear of the equipment components, the performance, the degree of deterioration of the accuracy, and the possibility of failure. During the off-season production, each branch company shall formulate the maintenance and repair contents and plans of each equipment, replace the spare parts plan form and the maintenance cost estimate according to the use status of the equipment, and report to the construction department for review and summary after the approval of the general manager. The maintenance contents include the second level. All the contents of the maintenance and equipment that needs to be shut down for maintenance. All the contents of the equipment maintenance and repair are reported to the construction department of the company for filing.

4 Periodic maintenance (special equipment inspection and maintenance) Regular inspection and maintenance of special equipment and facilities, according to the relevant inspection and inspection cycle of equipment and facilities, annual (or 6 months) to boilers, pressure vessels, safety valves, pressure gauges, lifting equipment, High-voltage electrical appliances and weighing instruments are subject to periodic verification inspection. The verification inspection is mainly carried out by qualified units. If special equipment fails, it is necessary to organize professional technicians to participate in maintenance according to relevant technical regulations. If there is no professional technician or no qualification, During maintenance, the unit and technicians with resources should be repaired and the units should cooperate to ensure the safe and accurate operation of the equipment.